Ref. No.:PAPERM181101
YEAR:1980
Brand:IHI, METSO, MITSUBISHI-BELOIT, JOHNSON FOILS, ETC.
Qty:1 Second-hand paper mill – already dismantled!
| Description | PAPER MILL - 5300 MM - 40-120 GSM |
| Ref. No. | PAPERM181101 |
| Year | 1980 |
| Brand | IHI, METSO, MITSUBISHI-BELOIT, JOHNSON FOILS, ETC. |
| Subj. | Offer about second-hand paper mill - Dismantled |
| Dear Mr , | |
We have pleasure to provide you with an offer about second-hand paper mill that is | |
| immediately for sale. | |
| Qty. 1 Second-hand paper mill – already dismantled! | |
| Mfc. | IHI, Johnson Foils, Mitsubishi-Beloit, HONEYWELL, Metso Built |
| Revision | 2006. 5. 2 Revision of Hood Ventilation Specification 2015. 6. 29 Revision of Rebuild Item |
| 2015. 7. 1 Revision of Description, Deletion of Part Drawing | |
| 2016. 3. 23 Addition of Poly Disc Filter Specification | |
| 2016. 4. 19 Revision of Operating Data | |
| Paper width | 5300 mm Reel Web Width |
| Operation speed | 1100 m/min. Max. Production |
| Head Box Hydraulic Type (Converflo) Slice Width | 5,150mm |
| Wire (PF Gap) | twin wire type Rebuild of Forming Zone by Johnson Foils in 2004 |
Press Tri-Nip Replaced of Center Roll (Ceramic Cover) by Metso in 2005 | |
| Replaced of Steam Box by Honeywell in 2003 | |
| Dryer 4 Group (42 Cylinder) 1-2 Single / 3-4 Double | |
Installation of Web Stabilizer by EV Group in 2007 Stationary Syphon | |
| Rebuild by Deublin in 2006 | |
| Calender SNC - 1 Stack / 1 Nip Rebuild by Metso in 2003 | |
| Reel Pope | |
| Winder Type | Two-Drum Speed |
| Replaced of Slitting Station by APE in 2006 | |
| Drive Sectional, DC Motor (Toshiba | JAPAN) Speed-Up in 2005, 2007 |
| Vacuum Water Ring | |
| Control system QCS | Davinci |
Changed of Scanner by Honeywell in 2003 Basis Weight, Moisture, Caliper, | |
| Hole Detector | New Installation by Isravision in 2006 |
| Dimension product of paper | Width - 1,576 mm Diameter - Max. 1,200 mm after winder |
| Paper Grade | Printing & Writing Paper/Liner /Kraft/Newsprint |
| Paper Machine | |
| Existing Operated Base (Actual) | |
| Kind of Paper | Newsprint, Printing & Writing Paper |
| 40 ~ 80 g/m² main 46 g/m² | |
| Furnish | DIP 100% Headbox Consistency |
| Stock Temperature | 35 ~ 48℃ Stock pH |
| Wire Width | 5,300 mm Reel Trim Width |
| Mechnical design speed | 1,100 m/min Operating Speed |
| Type of Machine | PF Gap Former and Tri-Nip Press with multi-cylinder dryers |
Rebuild by JOHNSON FOILS in 2004. (Bel-Baie Ⅱ Former → PF Gap Former) | |
| Hand of Machine | Right Hand |
(When standing at the headbox and looking toward the reel, the drive will be on the rignt hand side) | |
| Production | 348 ton/day (max. Production on reel) |
| 46 g/m² x 1,100 m/min x 4,780 mm x 1.44 x 10-6 x 100 % eff | |
| Drive Capacity | 1,100 m/min on 1st Dryer |
| (Electrical and Mechanical) | |
| Roll Balancing All the rolls are balanced dynamically. | |
Balancing Speed for all the rolls except reel spools 1,100 m/min | |
| Balancing speed for reel spools 2,300 m/min | |
| STOCK APPROACH SYSTEM | |
| Cleaner Stage | 3 stage with Deculator Screen Stage |
| Basis weight control valve | 1 set (250A) |
| Ball valve with electric motor (Replaced by METSO in 2007) | |
| Deculator system | 1 set |
| 1) Deculator Tank (1) pc | |
| 2) Vacuum pump (1) pc | |
| - Model Name AT-3004 - Type Water Ring Type | |
- Capacity 70 m³/min×650 mmHg (at 27℃) - Motor 150 kW×6P | |
- Material Cast Iron - Remark Replaced by KOVAESCO in 1998 | |
| 3) Separator (1) pc | |
| - Size O.D.772×1,830×5 t - Material SS400 | |
| - Remark Replaced by KOVAESCO in 1998 | |
| 4) Barometric Condensor (1) pc | |
| - Type Ring and Disc Counterflow (Water Cooled) | |
| - Size Dia. 950×4,000×6t - Heat Duty 531,000 kcal/hr | |
| - Cooling Water Flow Max. 2.95 m³/min - Material SUSS304 | |
| - Remark Replaced by KOVAESCO in 1998 | |
| Primary Cleaner | 34 sets |
1) Type Cyclean Model 7 (Centrifugal Type) 2) Capacity 1,500 L/min/pc | |
| 3) Material Cylinder | STS304 Cone |
| 4) Maker MHI-Bird | |
| Secondary Cleaner | 8 sets |
1) Type Cyclean Model 7 (Centrifugal Type) 2) Capacity 1,500 L/min/pc | |
| 3) Material Cylinder | STS304 Cone |
| 4) Maker MHI-Bird | |
| Tertiary Cleaner | 2 sets |
1) Type Cyclean Model 7 with dilution water (Centrifugal Type) | |
| 2) Capacity 1,500 L/min/pc | |
| 3) Material Cylinder | STS304 Cone |
| 4) Maker MHI-Bird | |
| Primary Screen | 1 set |
| 1) Type Pressure Screen 2) Model Name | HF 1200 / 15 (Andriz) |
| 3) Screen Basket Horizontal 0.25 mm slot | |
| 4) Rotor Multi-Foil with 39 blade Rotating 202 rpm | |
| 5) Drive 90 kW×8P V-Belt Drive | |
| 6) Size Dia. 1,720×Height 3,141 | |
| 7) Material 316L Stainless Steel (Contact with stock) | |
8) Weight approx. 5,525 kg (Empty weight with drive without motor) | |
| approx. 10,085 kg (Total weight with filling without motor) | |
| 9) Remark Replaced by Fiedler (Andritz) in 2003 | |
| Secondary Screen | 1 set |
| 1) Type Pressure Screen 2) Model Name HF 500 / 7 (Andriz) | |
| 3) Screen Basket Horizontal 0.25 mm slot | |
| 4) Rotor Multi-Foil with 12 blade Rotating 538 rpm | |
| 5) Drive 37 kW×6P V-Belt Drive | |
| 6) Size Dia. 680×Height 1,880 | |
| 7) Material 316L Stainless Steel (Contact with stock) | |
8) Weight approx. 1,437 kg (Empty weight with drive without motor) | |
| approx. 1,798 kg (Total weight with filling without motor) | |
| 9) Remark Replaced by Fiedler (Andritz) in 2003 | |
| Tertiary Screen | 1 set |
| 1) Type Pressure Screen 2) Model Name HF 300 / 4 (Andriz) | |
| 3) Screen Basket Horizontal 0.2 mm slot | |
| 4) Rotor Multi-Foil with 6 blade Rotating 933 rpm | |
| 5) Drive 11 kW×6P V-Belt Drive | |
| 6) Size Height 1,125 | |
| 7) Material 316L Stainless Steel (Contact with stock) | |
8) Weight approx. 320 kg (Empty weight with drive without motor) | |
| approx. 406 kg (Total weight with filling without motor) | |
| 9) Remark Replaced by Fiedler (Andritz) in 2003 | |
| Stuff Box | 1 set Material SUS 304 Pits and Tanks |
| 1) Silo | 1 pc Rainforced Concrete with SUS Lining |
| 2) Screen, Cleaner reject pit | 1 pc Rainforced Concrete with tile |
| 3) Deculator Condenser pit | 1 pc Rainforced Concrete with tile |
| 4) Seal pit | 1 pc Rainforced Concrete with tile |
| Fan Pumps | |
| 1) No.1 Fan Pump | 1 set |
| (Cleaner Supply Pump) | |
- Capacity 53 m³/min×38 m - Operating Consistency 1.1 ~ 1.4% | |
- Motor 600 kW×8P, AC Motor, 3300 V - Discharge Pipe Size 500 A | |
| - Material Casing and Impeller with Cast Stainless Steel | |
| - Maker Shinryo Seisaku (Japan) | |
| 2) No.2 Fan Pump | 1 set |
| (Head Box Supply Pump) | |
| - Capacity 53㎥/min×24m | |
| - Operating Consistency 1.1 ~ 1.4% | |
| - Motor 280kW, DC Motor, 440V | |
| - Discharge Pipe Size 500A | |
| - Material Casing and Impeller with Cast Stainless Steel | |
| - Maker Shinryo Seisaku (Japan) | |
| Poly Disc Filter | 1 set |
1) Maker MHI-Beloit (Jones) 2) Specification dia. 3,800×19 Disk, 16 Sector | |
3) Inlet Consistency 0.7 ~ 1.2 % 4) Discharge Stock 190 BDT/D | |
| 5) Filtrate White Water - Clear 350 ppm - Cloudy 500 ppm | |
| 6) Center Shaft dia. 945×8,770 L Material STS304 | |
| Replaced of Center Shaft by MHI in 2006 | |
| 7) Motor | |
- Disc Drive Motor 22 kW×8P (Inverter) - Repulper Motor 22 kW×4P | |
| - Oscillating Cleaning Shower 2.2 kW×4P (Geared Motor) | |
| 8) PDF Spec. | |
| - Disc Diameter dia. 3,800 - Disc Quantity 19 Disc | |
| - Disc Speed 1.5 ~ 2 rpm - Filtrate Outlets 2 | |
| - Barometric Drop Leg Min. 6.5 m | |
| 9) Shower Water / Pressure | |
- Discharge Shower 23 L/min,disk / 5.6 kg/cm² (Clear White Water) | |
- Cleaning Shower 106 L/min,disk / 5.6 kg/cm² (Clear White Water) | |
- Chute Shower 19 L/min,disk / 2.8 kg/cm² (Cloudy White Water) | |
| - Air Sluice 0.35 Nm³/min, disk / 6.0 kg/cm² (Air) | |
| HEAD BOX | |
| Dimensions of Headbox | |
| Type Converflo Headbox (Mitsubishi-Beloit) Pond Width | 5,150 mm |
| Slice Width | 5,149.5 ± 0.25 mm Operating Speed |
| Stock pH | 7.1 ~ 7.5 Headbox Consistency |
| Profile Control | |
- Type Micro Worm Jack - Pitch 100 mm Centers, 75 mm Edge, 52 sets | |
| - Control Auto - Remark Replaced by HONEYWELL in 2003 | |
| Headbox Mounting | 1 set - Type Pivot Mount and Tilting Jacks Support |
| Headbox Tilting Jacks | 1 set - Operated by Hand Wheel |
| Header | 1 pc - Type Rectangular Taper Header |
| Approach Pipe for Head Supply | 1 set |
| - Size 550 A (Elbow 600 A) - Material SUS316L | |
| - Finishing Inside Polished - Remark Replaced by BLI in 2006 | |
| WIRE SECTION (FORMER) | |
| Dimensions of Wire | |
| Former Type PF Gap Former [PF = Pulsation Frequency] | |
Replaced by Johnson Foils in 2004 (Bel-BaieⅡ → PF Gap Former) | |
| Retention 50 ~ 60% Wire Change Cantilever for Plastic Wire | |
| Wire Width 5,320 mm | |
| Rolls | |
| Suction Couch Roll | 1 pc |
| 1) Diameter / Shell Length 1,220 mm / 5,830 mm | |
| 2) Vacuum Face 5,350 mm 3) Shell Material M-Alloy 1100 | |
| 4) Vacuum 2 Vacuum Compartments | |
Low – 467 m³/min×380 mmHg High – 419 m³/min×500 mmHg | |
| 5) Suction Box Material 316L Stainless Steel | |
| 6) Cover Material None | |
| 7) Suction Hole Gun Drilled, Silent Drillng Pattern | |
| 8) Drive 150 kW, DC Reducer Helical Type, 1/6.5454 | |
| Wire Rolls | 3 pcs |
| 1) Location NO. 1 Wire # 1 Return Roll | |
| NO.1 Wire Stretch Roll NO.2 Wire Stretch Roll | |
| 2) Diameter / Shell Length 965 mm / 5,400 mm | |
3) Shell Material Steel 4) Cover Material Rubber, 10 mm Thick | |
| 5) Drive | |
- NO.1 Wire Stretch Roll 260 kW, DC Reducer Bevel Type, Ratio 1/4.343 | |
| New Installed of DC Drive by MHI & Toshiba in 1986 | |
| - NO.2 Wire Stretch Roll 220 kW, DC | |
| Reducer Helical Type, Ratio 1/4.292 | |
| Wire Rolls | 8 pcs |
| 1) Location Forming Roll | |
| Breast Roll | |
NO.1 Wire #2 Return Roll (Tension Roll) NO.2 Wire Return Roll (Tension Roll) | |
| NO.1 Wire Guide Roll NO.2 Wire Guide Roll | |
| NO.1 Wire Outside Roll NO.2 Wire Outside Roll | |
| 2) Diameter / Shell Length 710 mm / 5,400 mm | |
3) Shell Material Steel 4) Cover Material Rubber, 10 mm Thick | |
| 5) Drive None | |
| Lubrication | |
| Wire Rolls | Grease Suction Roll |
| Roll Mounting | |
Forming Roll Pivoted, Jack Supprt, Air Motor Driven, Adjustable | |
| Breast Roll Fixed Return Rolls & Couch Roll Fixed | |
| Wire Guide | 2 sets |
- Loading Air Sroing + Mech. Spring - Positioner Manual Pneumatic Operated | |
| Wire Stretcher | 2 pcs |
| - Type Remote Manual Control - Actuator Worm Jack | |
| - Driven By Air Motor | |
| Wire Tension Indicator Electrical Loads Cell | |
Forming Equipments This Forming Zone Replaced by Johnson Foils in 2004 | |
| EIS (Engineered Impingement Shoe) | 1 set |
1) Body 316L Stainless Steel 2) Shoe Material Al2O3 with Slot | |
| 3) Mounting Fixed | |
| 4) Vacuum 0 ~ 250 mmH2O (Operation Vacuum | 0 mmH2O) |
| Forming Shoe 1 set | |
1) Body 316L Stainless Steel 2) Blade Material Silicon Carbide | |
| 3) Blade Quantity 16 pcs with Slide-On | |
4) Mounting and Display Screw Jack and Manual rotating, Tilting Range ±25 mm | |
| Local Display and Digital display of LVDT | |
| 5) Vacuum 2 Chamber | |
| #1 Forming Shoe - 22.9 m³/min×30 mmHg | |
| #2 Forming Shoe - 25.9 m3/min×48 mmHg | |
| Counter Blade 1 set | |
| 1) Body 316L Stainless Steel | |
| 2) Blade T-Bar Type with Slid-on | |
| - Material Silicon Carbide - Loading Air Tube | |
- Quantity 4 pcs (possible max. 7 blades assembly on this unit) | |
| 3) Mounting Fixed | |
| Suction Box | 1 set |
| 1) Body 316L Stainless Steel | |
| Dual Vacuum Compartments | |
| 2) Cover Type Composite Type | |
| - No. of blades 14 pcs - Blade Material Silicon Carbide | |
| 3) Mounting Fixed Double Stud Support | |
| 4) Vacuum Control Separator with Support | |
| Automatic Control Valve | |
| 5) Vacuum #1 Suction Box - 27.6 m³/min×300 mmHg | |
| #2 Suction Box - 27.6 m³/min×300 mmHg | |
| Pre-Couch HiVac 1 set | |
| 1) Body 316L Stainless Steel Single Vacuum Compartments | |
| 2) Cover Type Composite Type | |
| - No. of blades 7 pcs - Blade Material Silicon Carbide | |
| 3) Mounting Fixed Double Stud Support | |
4) Vacuum Control Separator with Support Automatic Control Valve | |
| 5) Vacuum 24.9 m³/min×250 mmHg | |
| Super-HiVac | |
| 1) Body 304 Stainless Steel Dual Vacuum Compartments | |
| 2) Cover Type Composite Type | |
| - No. of blades 8 pcs (IBS) - Blade Material Silicon Carbide | |
| 3) Mounting Fixed Double Stud Support | |
| 4) Vacuum Control Automatic Control Valve | |
5) Vacuum Max. 500 mmHg 6) Remarks New Installed in 2007 | |
| Doctor | |
| Doctor Type Fixed Doctor Doctor Back Material STS304 | |
| PRESS SECTION | |
| Dimensions of Press | |
| Type Tri-Nip | |
| Operating Nip Pressure 1st – 68 kg/cm (Design 70 kg/cm) | |
2nd – 90 kg/cm (Design 90 kg/cm) 3rd – 105 kg/cm (Design 110 kg/cm) | |
Nip Loading Device Hydraulic Replaced by Domestic company in 2007 | |
| Rolls | |
| Suction Pick-Up Roll | 1 set |
| 1) Diameter / Shell Length 710 mm / 5,450 mm | |
| 2) Vacuum Length 5,200 mm 3) Shell Material M-Alloy 1100 | |
4) Vacuum 115.9 m³/min×500 mmHg 5) Suction Box Material 316L Stainless Steel | |
| 6) Cover Material None | |
| 7) Suction Holes Gun Drilled, Silent Drillng Pattern | |
| 8) Drive 45kW, DC Reducer Helical Type, Ratio 1/3.154 | |
| 9) Lifting Hydraulic Cylinder | |
| Suction Press Roll | 1 set |
| 1) Diameter / Shell Length 1,240 mm / 5,600 mm | |
| 2) Vacuum Length 5,200 mm 3) Shell Material M-Alloy 1100 | |
| 4) Vacuum 152.8 m³/min×380 mmHg | |
| 5) Suction Box Material 316L Stainless Steel | |
| 6) Cover Material Hi-Top | |
| 7) Suction Holes Gun Drilled, Silent Drillng Pattern | |
| 8) Drive 400 kW, DC Reducer Hellical Type, Ratio 1/4.3793 | |
| 1P Bottom Grooved Roll | 1 set |
| 1) Type Controlled Crown Roll 2) Loading Self Loading | |
| 3) Diameter / Shell Length 850 mm / 5,350 mm | |
| 4) Shell Material Cast Iron 5) Cover Material Poly Last | |
| 6) Drive None | |
| Center Roll | 1 set |
| 1) Diameter / Shell Length 1,220 mm / 5,350 mm | |
| 2) Shell Material Cast Steel or Foged Steel | |
| 3) Cover Material Ceramic Coating | |
| Roughness 0.7~0.9, Hardness (Hv) 1,100~1,400 | |
| 4) Drive 400 kW, DC Reducer Hellical Type, Ratio 1/4.3793 | |
5) Remark Replaced of center roll (Ceramic cover) by Valmet in 2006 | |
| 3P Roll (CCR) | 1pc |
| 1) Type Controlled Crown Roll 2) Shoe Material Al-Alloy | |
3) Loading Self Loading 4) Diameter / Shell Length 850 mm / 5,350 mm | |
| 5) Loading Length 5,150 mm 6) Shell Material Cast Iron | |
| 7) Cover Material Poly-Urethane, Grooved 8) Drive None | |
| Press Felt Rolls 19 sets | |
1) Diameter / Shell Length 426 mm / 5,510 mm 2) Shell Material Steel | |
| 3) Cover Material 15 Hard Rubber, Plain (460mm) | |
| - Drive 3 Roll Driven (For Felt Inching) | |
Air Motor Driven with Oneway Clutch Type 16 Rolls None Driven | |
| Roll Mountings | |
| Felt Stretchers 3 pcs | |
| 1) Type Remote Manual with seam Straightener | |
| 2) Actuator Screw Jacks 3) Driven by Air Motor | |
| Lubrication | |
| All Rolls | Grease |
| Others | |
| Press Felt Suction Box 6 sets | |
1) Pipe Size 250 A SUS316L Pipe with Air spring 2) Slot Openning 19 mm | |