Ref. No.:EXTRUSIONPRL221101
YEAR:1987
Brand:SMS Hasenclever, Junker, Allen Bradley
Qty:1 Second-hand extrusion press line
Capacity:max. 2400 kg/h
| Description | EXTRUSION PRESS LINE - 2800 MT - 9'' |
| Ref. No. | EXTRUSIONPRL221101 |
| Year | 1987 |
| Brand | SMS Hasenclever, Junker, Allen Bradley |
| Qty. 1 Second-hand extrusion press line | |
| Billet dimensions | Billet dia.: 228 mm – 9”, length: 250 - 1,000 mm |
| Force | 2800 MT |
| Required area | 110 x 30 m – L x W |
| Consist of | Logs Loading Table Logs Furnace Hot Shear Induction Heater Extrusion Press Pullers (2) Quenching Unit Hot Saw Run-out Table Stretcher Finishing Saw Aging Oven |
| Technical Specification | Supply Voltage: 415 V AC Control Voltage: 110 V AC & 24 V DC Gas Supply: Natural gas PLC:Allen Bradley Control – LOGIX 5562 |
| Log feeding table | Logs table max capacity: 8 Logs/level – 2 Levels Log dia.: 228 mm – 9” Logs top tier length: 7,200 mm Weight: 6,000 kg Bottom tier length: 6,500 mm Weight: 6,600 kg |
| Log heating furnace | Mfc.: Junker Built: 1987 Model no.: GBE R 300 LM5 3VP Pre-heating: 2 zones – forced draught furnace exhaust Heating zones: 3 zones - Natural Gas forced draught Maximum productivity (peak): 2400 kg/h (n° 22 billet of 995 mm) Maximum temperature: 590 °C Power: 200 kVA Net Calorific Value: 36 MJ/m³ Gas consumption: 76 Nm³ /H Gas pressure: 85 mbar Air consumption: 1,300 m³/H Air pressure: 110 mbar Oven length: 10,900 mm Furnace dimensions: 25.8 x 2.5 x 3.5 m – L x W x H |
| Hot Shear | Mfc.: Junker Built: 1987 Billet diameter: 229 mm, 9“ Cut force: 1.2 MN (at 200 Bar) Cut precision: +/- 2 mm – Laser Measurement Billet delivery: 51 billets/h (no Residual),47 billets/h (with Residual) Hydr. Power: 45 kW Weight: 15,000 kg Dim.: 3.6 x 1.65 x 3.2 m – L x W x H |
| Induction Nose Heater | Mfc.: PANTECH Built: 2005 Power installed: 176 kVA Nose heating length: 165 mm Min. Billet length: 450 mm Max. billet weight: 149 kg Heating time (450>500°C): 80 sec Consumption with 80 sec. cycle: 28 kWh /t Heating time (400>450°C): 40 sec Consumption with 40 sec. cycle: 15 kWh /t Max. temperature: 540 °C Total length: 1,540 mm Coil dimensions: 540 x 1200 x 1,500 mm – L x W x H |
| Extrusion Press – 2800 MT – 228 mm – 9” | Mfc.: SMS HASENCLEVER Built: 1987 Force: 2815 MT Type: Direct press PLC: Allen Bradley – Logix 5562 Press control: Kelly Control system (2006) Extrusion Control: Land IR Camera Extrusion temp. control Hydraulic station: Mfc.:Rexroth, Model of main pumps: 4 x A2V500 Container seal pump: IPH3-16-6-0-1 (Gear pump) Low Pressure Pump (Q1 + P1) & Circ. Pump (Q2 + P2): P1=100 bar, P2=5 bar Dual pump (4525V 60A 21 86CC 10 L 180, Q1=100 L/min., Q2=280 L/min. Laminated Tie Rods: 4 Billet length: 250 – 1000 mm Billet diameter: 228 mm Max. Press extrusion speed: 22.0 mm/sec Butt end length: 10 - 130 mm Average dead time: 27.0 sec Working pressure: 250 bar Main Ram dia.: 1180 mm Main cyl. stroke: 2275 mm Side cyl. dia. (ram]: 280 mm Side cyl. dia. (rod): 200 mm Side Cyl. Force - FWD: 3.08 Ton, Side Cyl. Force – REV.): 1.5 Ton Max. rectangle profile: 330 x 50 mm, Max. circle profile: 150 mm |
| Container | Container liner length: 1,040 mm Container dia.: 238 mm Container sealing pressure: 265 bar Container Cyl. Stroke: 1375 mm Container cylinders dia. (ram): 280 mm, Container cylinders dia. (rod): 140 mm Sealing force: 3.08 MN Opening force: 2.31 MN Container Heating: 90 kVA Temperature Max.: 475 °C, Heating Type: Inductive (SSC) |
| Die canisters | Die package dia.: 475 mm Die package length: 500 mm Die holder clamp installed |
| Butt shear | Shear stroke: 875 mm Shear cylinder dia. (ram): 200 mm Shear rod dia. (rod): 170 mm Force on cut: 0.79 MN |
| Dummy block lube | Side entry Automatic adjustable cycle frequency |
| Hydraulic Unit | Qty. 4 Main Pumps Mfc.: Rexroth Type: A2V500HMP Capacity: 480 L/min Pressure: 250 bar Motors: 160 kW Sealing pump: Type: IPH3-16-6-0-1 Capacity: 22.5 L/min. Pressure: 260 bar Motor: 15 kW L/P pump/Recirculating Pump: 100/ 260 L/min Pressure: 100/5 bar Motor: 22 kW Tank capacity: 16,000l Cooler: Oil/water heat exchanger |
| Qty. 4 Die Ovens | Type: top opening |
| Safety systems | Emergency shutdown system Pilz PSS safety control incl. Accumulator discharge Pumps stroke to zero Motors shutdown |
| Press handling system | Mfc.: Edwards of Enfield Built: 1987 PLC: Allen Bradley – Logix 5562 Quenching - Standing wave Length: 2.4 m Starts from die face: 2 m Slat: Positionable: 7 – 12 m – to die face, Saw blade (El.): 160 x 600 mm – H x W, Saw motion: Hydraulic, Shear-Hydr.: 150 x 600 mm – H x W Qty. 2 Pullers Puller 1: Linear motor (3) Pull Force 40>120 kg Force draught cooling fan motor Fingers/Jaws pneumatic Runout table: 15 – 55 m Puller 2: Extrusion clearance positioning Onboard hydr. system Position via Encoder & Positioning Tab Runout Conveyor: High Temp. Rollers @ 400 mm Centers Length: 60 m Runout cooling Both overhead: 20 m Under cooling: 40 m Cooling table: Booms: Belt/Boom spacing: 1,200 mm Width: 3,800 mm Cooling: Twin row of under cooling fans @ holding positions Stretcher: Head stock: Positioning travel 2 m Force: 498 kN Tailstock: Position 15 – 55 m in 1,200 mm increments Storage belts: Width: 2,400 mm Finish saw infeed conveyor: Type: Driven Rollers Length: 60 m Width: 1.0 m Finish Saw: Clamp: Variable force clamp Cut width: 100 – 1,000 mm Cut heigh and speed: Adjustable Finish saw outfeed: Roller length: 9,000 mm Measuring stop – cut length: 1.2 – 7.2 m Pick off belts width: 8.2 m Pick off belt length: 2,400 mm Packing: Manually from belts to baskets Ager: Solid state Electric forced draught – longitudinal Two side by side Length: 17 m (internal) – 19 m (external) Infeed rollers length: Ager A 16 m Ager B 8 m Outfeed rollers length: Ager A & B 16 m Spare Parts |