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Metal production
ALUMINIUM DOUBLE CHAMBER MELTING FURNACE

Ref. No.:FURNACEMELT220101

YEAR:2016

Brand:Sistem Teknik, Jasper, Hertwich

Qty:1 Second-hand aluminium double chamber melting furnace

Capacity:25 MT

Request-offerData Sheet: 
Specification

Qty. 1 Second-hand aluminium double chamber melting furnace

Mfc.: Sistem Teknik, Jasper, Hertwich, Type: SDCAMF-25, Year: 2016 - never used
Meets standards: EN 746-1, EN 746-2, EN 60204, EN 61508, EN 982, EN 983
Capacity: 25 Tons, Cycle time: 6 h, Tap-out mass: 8 T
Bath temp.: 700 - 800 °C, Nominal: 740 °C, Power: 87 kW + 50 kW (EMP)
Natural Gas calorific value: 8250 kcal/Nm³, Max. NG connection: 313 Nm³/h
PLC: SIEMENS S7-300, Scrap charging car - AMFCC-2

Melting Furnace:
Bath Capacity: 25 Tons @ 2.32 kg/m³ density, Melt Rate: 3 Tons/h
Charge: 30% Primary T-Ingots & 70% Scrap (Clean)
Cycle Time (Tap-out to Tap-out): 6 hours, Tap-out mass: 8 T
Fuel: Natural Gas, 8.250 kcal / Nm³
Pressure: 1 - 2 bars
Bath temperature: 720°C, Roof temperature of hearting zone: 1050°C
Specific fuel consumption: 670 kWh / ton of Al
Electricity consumption: 52 kWh / ton of Al (including electromagnetic pumps)
Installed electrical power: 87 kW + 50 kW (EMP)
Door System: 2 x hydraulically lifted and pneumatically clamped doors

Burner System:
Burner Manufacturer: Jasper

Melting Chamber Burner: 1 pair of regenerative burners with max. 2.064.000 kcal/h (2400 kW) heating capacity
Scrap Chamber Burner: 1 Cold Air Burner with Max. 516.000 kcal/h (600 kW) heating capacity
2 x regenerator for two burner heads, 1 x Combustion air blower, 1 x Waste gas blower, 1 x Hood gas fan
Dimensions: Melting chamber bath:  3.5 x 3.5 m - L x W
Melting chamber ramp: 1.8 x 3.16 m - L x W, Scrap chamber bath surface: 2.2 x 3.5 m - L x W
Scrap chamber ramp: 3.1 x 3.16 m - L x W, Bath depth: 700 mm

Complete Transfer Launder System
Made of 8 mm ST-37 steel, max. flow rate of molten Al: 2 tons/min.