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Metal production
STRIP CASTING LINE - 300 MM (W) - 10 MM (TH) - POSSIBLE BELOW

Ref. No.:STRIPCASTINGL200501

YEAR:1992 - 2000

Brand:EMA, MARX, AIR BLUE, DEMAG, BUCHHOLZ, SMS

Qty:1 Second-hand strip casting production line

Built:1992, 1995, 1997, 1999, 2000 Income material

Request-offerData Sheet: 
Specification

 

Description

STRIP CASTING LINE - 300 MM (W) - 10 MM (TH) - POSSIBLE BELOW

Ref. No.STRIPCASTINGL200501
Year1992 - 2000
Brand

EMA, MARX, AIR BLUE, DEMAG, BUCHHOLZ, SMS

We have pleasure to provide you with an offer about second-hand strip casting production line

 

that has been used for development for special strip production and now due that the project

 
has been finished it is immediately for sale. 

It can be also used for any developement and reseach work if there is any request to produce

 
special strip material. 

The strip caster described here has been used for research and development since 1992 of

 

465 tests carried out on a 500 kg or 1 t scale. Mostly, steel was poured, with the focus in recent years on new, high-alloy steels.

 

In addition, copper, brass and silicon were successfully cast.

 

The casting process is computer controlled / - regulated and fully automatic. Oven, casting machine and the subsequent cooling section are under inert and partially reactive gas atmosphere operated. It is possible to inline hot rolling and subsequent water spray cooling.

 

The cast strip can run out as a plate on a roller conveyor or be wound up as a coil.

 

The entire system and all of its components are ready for use. All components are on the floor.

 

A very desirable alternative would be to continue operating the existing pilot plant as part of new research and development projects in the field of iron ore non-ferrous metallurgy.

 
Qty. 1 Second-hand strip casting production line 
Mfc.

EMA-Indutec, Marx, Air Blue, Güntner, Demag, G. Buchholz

Built1992, 1995, 1997, 1999, 2000 Income material
Strip width300 mm Thickness
Plate length16 m can be extended! Coil weight
Scope of supply

Induction crucible furnace 20 kV Transfomer Cooling unit

Casting machine Duo Mill Stand Coiler Run-out table 
Quenching Compressor 
  
Spezification 
Induction Crucible Furnace 
Converter Mfc.EMA – Indutec Type
TypeMedium frequency thyristor converter Built
Operation hours≤ 6000 h Nominal active power on the output side
Nominal voltage on the output side700 V Nominal frequency on the output side
Electrical supply

3 x 510 V / 679 A / 50 Hz (Power) 3 x 380 V / 25 A / 50 Hz (Control)

The lines for electricity and coolant between the converter and the furnace coil are flexible to allow the furnace body to be lifted and moved.

 

The converter includes a transformer for connection to the medium-voltage network

 
Nominal voltage on the input side20 kV Nominal voltage on the output side
Nominal apparent power600 kVA Type
Furnace body 
Coil Mfc.Marx Built
DimensionsID 810 mm Height

Suitable for operation with small quantities of feed materials / melt.

 

The furnace can be operated stationary in a tilting frame or mobile on the indoor crane

 
Stationary operationConventional pouring over the snout

Switched on oven hanging on the crane (mobile operation)

 

Attaching the furnace body to the crane using a special traverse with integrated weight

 

measurement to determine the melt mass during the casting process.

 

Maximum furnace travel currently approx. 6 m (relatively easy to expand by exchanging the

 
flexible lines) 
Moving the furnace body under electrical load possible 

Casting by means of floor tapping with stopper mechanism (manual or automatic control)

 

Additional plate slider for emergency closing of the floor cut if the plug fails

 

Including replacement plug (approx. 40 pieces made of alumina graphite and 2 pieces made of

 
AM spinel) 
Crucible 
Nominal capacity1.0 to 1.3 t Fe
Ready crucible

Own form available at manufacturer MiTec Middeldorf;

incl. 2 new crucibles 

Alternatively self-made by stamping (sintering template available)

 
Safety devices against melting breakthrough

earth fault monitoring and temperature measurement in back ramming

Cover 

Roughly gas-tight; Fumigation of the melt with argon, for example; thereby generating u. a. high-alloy steels with controlled and low erosion of alloying elements and low absorption of nitrogen etc. possible (extensive experience and chemical analyzes available)

 

Various flaps and bushings (for continuous temperature measurement, sampling, alloying, stopper rods, flushing lances, etc.)

 
Cooling unit for the Converter 
Mfc.Air Blue Type
DesignAxial fan, scroll compressor, closed coolant circuit
CoolantGlycol with low electrical conductivity
Cooling unit for the furnace coil 
Mfc.Güntner Type
TypeAxial fan, closed coolant circuit Coolant
Casting machine 
Mfc.Gustav Buchholz Modifications by SMS Built
Casting strip width300 mm
Casting thickness

adjustable in the range of approx. 10 to 20 mm, usually approx. 15 mm

Pouring on all-round structured steel strip, water-cooled from below (machines for producing such strips available)

 

Side limitation through all-round, water-cooled dam block chains

 

Influencing the melt flow by electromagnetic stirrers and argon rake

 

Inertization of the entire casting machine and cooling section

 
Swiveling, heatable pouring nozzle 
Mill stand 
Mfc.DEMAG Built
Main motor power60 kW incl. gear box Qty. 6 Spare rolls
Roll dia.295 mm Barrel length
4. Other plant components 

If necessary, detailed descriptions of the other parts of the system are provided of

 
- Coiler 

- Cooling water supply for the casting machine and other system components (tank, various pumps, mixing system etc.)

 

- Optional spray cooling / quenching immediately after the roll stand

 

- Special machines for in-house production of the circulating belt for the casting machine (embossing with special patterns, welding)

 

- Resistance-heated small furnace for preheating the pipe socket

 
- Driver unit immediately after the rolling stand 

- Three pyrometers for measuring the cast strip temperature

 
- Gas supply 
- Compressed air supply