Metal production
JCO PIPE WELDING LINE - 406-1676 MM DIA., WALL THICKNESS 9-80 MM
Ref. No.:PIPEWELDL160101
YEAR:2008
Brand:SEOK WANG KIYEON, DUKSUNG, LINCOLN ETC.
Qty:1 Second-hand JCO pipe welding line
Capacity:70,000 ton/year Product size O.D.
Specification
| Description | JCO PIPE WELDING LINE - 406-1676 MM DIA., WALL THICKNESS 9-80 MM |
| Ref. No. | PIPEWELDL160101 |
| Year | 2008 |
| Brand | SEOK WANG KIYEON, DUKSUNG, LINCOLN ETC. |
| Qty. 1 Second-hand JCO pipe welding line | |
| Mfc. | Korean Company Installation date |
| Production types | KS, JIS, ASTM, API, Material |
| Product capacity | 70,000 ton/year Product size O.D. |
| Length | 5~16 m Wal Thickness |
| Voltage supply | 440 V or 380 V, 220v 60 Hz |
| Manufacturing process | Plate stacking Edge Milling Pre Bending |
| Press Forming Tack Welding Welding Calibration | |
| Machining Pipe Ends Hydro Static Test NDT (RT & UT) | |
| Edge Miller | |
| Mfc. | Seok Wang Kiyeon Plate working width |
| Plate weight | Max.16 ton/sheet Working thickness |
| Working length | 5000~16000 mm |
| Shaped slopes | Y.X.J Type Plate milling tool |
| Working capability SS 400 based | |
| 6.8~20 T apply | 2.1 m/sec. 30~40 t apply |
| Pre-Bender | |
| Mfc. | Duksung Type |
| Bending speed | 6~15 min./piece (16m based) |
| Pressurized cylinder | Ø 400 x 65 st x 2 sets(up) |
| Pressurization rate | 6.5 mm/sec. Bending available width |
| Max. pressure | 300 kg/cm2 |
| Press – 10,000 Ton | |
| Mfc. | Wiah Ltd OD |
| Thickness | 6~80 mm Length |
| Power 10,000 tons Main cylinder | Ø 900x1820stx 6 sets (SC49) |
| Control Ends synchro control (CNC) Self-diagnosis system | |
| Anti-sag of bottom die Press ram speed down (70 mm/sec.) | |
| Pressurized (7.2 mm/sec.) Up (60 mm/sec.) | |
| Hydraulic unit | 18000 litter, 300 kW x 2 sets Cooler (30 RT) |
| Tack Welder | |
| Mfc. | Seok Wang Kiyeon CO2 Welder Solid 600 A |
| Seamtracking unit composition Main cylinder | 75 ton x 5 sets |
| Stroke | 700 mm Down speed |
| Feeding speed | 2.0~3.5 m/sec. Hydraulic unit motor 50 HP Pump, |
| Tank | 1600 L |
| Inside & Outside Welder | |
| Mfc. | Lincoln U.S.A Jaewoon Korea |
| Type | 3-pole submerged arc welder (DC-AC-DC) |
| Fullautomatic system (seam tracking) DC welder 1500 A, 22~60 V | |
| AC welder 1000 A 44 V max. Welding speed 0.1~2.6 m/sec. | |
| Welding rod speed 0.53~7.62 m/min. Inside welder 1set Outside welder 2 sets | |
| Pipe Coater | |
| Range (O.D/length) | Ø 406~Ø 1676/0.5~16 m |
| Type | Gas cut/plasma Profilecut & gouging |
| Cut thickness | 6~50 mm Control CNC servo 5 axis control |
| Cutting speed | max. 0.5 m/min. max. 6.0 m/min. max. 1.0 m/min. |
| Lifting | Disc roller+cylinder up/dn+idle roll |
| Calibration – 3,000 Ton | |
| Mfc. | Kukdo Machinary Power |
| Main cylinder | Ø 860 x 1200 st x 2 set (SC49) |
| Sub cylinder | Ø 240 x 1200 st x 2 set Operation pressure |
| Ram speed down | 100 mm/sec. Pressurization |
| Up 120 mm/sec. Hydraulic unit 3500 L(250 kW x 1 set) | |
| Front & rear conveyor 16 m/ Hydraulic link | |
| Calibration – 3,500 Ton | |
| Mfc. | Seok Wang Kiyean Power |
| Main cylinder | Ø 1300 x 500 st (SC49) Mold change time |
| Calibration time | 10 min./1piece (Ø 1016 x 25 t x 12 m based) |
| Operation pressure | 290 kg/cm2 Ram speed down 180 mm/sec. |
| Pressurization | 5~10 mm/sec. Up 200 mm/sec. |
| Hydraulic pump Tank (7000 L, 500 rev x 150 HP x 6 p x 2 sets) | |
| End Facing | |
| Mfc. | Jaewoon Ind. Bevel angle 22.5°, 3037.5°, 45°,90° |
| Cutting time | OD 16”~66”/L 5~16 m Cutting power 150 kW x 2 set |
| Moving(F/R) 3 kW servo motor Cutting moving speed 0.1~0.6 mm/rev. | |
| Spidle moving AC 3 kW Hydraulic unit 22 kW 140 kg/cm | |
| Hydro Test | |
| Mfc. | SEAHENT Max. test pressure |
| Test range | OD 16”~66”/ L 5~16 m Water supply pump 110 kW x 2 sets |
| High pressure pump 50 kW x 2 sets Max. tension power 4500 ton | |
| Pressure holding time | 5~15 sec. |
| Auto Ultrasonic | |
| Mfc. | Kung Doyangsang Spiral pipe 25 channel/27 probe |
| JCO pipe 32 channel/ 32 probe Plus Hz. 0.6~15 kHz. adjust 0.1unit | |
| Plus delay 0~1000 micro sec. adjust 1unit Receive gain 0~60 db adjust 0.5 unit | |
| Frequency range 0.4 MHz~30 MHz. Seam tracker | |
| Defect marking system Water pump recovering system | |
| Buggy car speed | 5~60 mm/sec. |
| Auto Radiographic Test | |
| Mfc. | Hojinind. Rear time X-ray |
| Max. voltage 225 kV Output 4 mA / 0.64 kV | |
| X-ray photons---high sensitivity image Change---display on the monitor | |
| Baggy car moving type Test speed 5~60 mm/sec. | |
| Test thickness range 6~26 mm | |
| Drop Weght Tear Test (DWTT) | |
| Mfc. | Dainsystec. Test free-drop way of striker |
| Capacity 14700~102900 joule Weight of strioker | |
| Base 1250 kg (weight 250 kg 5 ea = 1250 kg Impact speed 4.8~9 m/sec. | |
| Fall height 1.2~4.2 m/sec. Fall guide Hard chromium column | |
| Teflonguide Elevation Motor with winch | |
| Relais Electro magnet | |
| Shock absorbing Oil press 120 kJ (Special design) |