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AUTOMOTIVE HOUSINGS LINE - 660 - 5000 CC

Description AUTOMOTIVE HOUSINGS LINE - 660 - 5000 CC
Ref. No. CASTERAUTOMOTIVE201001
Year 2016-2018
Brand FUJI, LAEMPE, SINTO, TOKIWA ETC.
Qty. 1 Second-hand Casting Plant for Automotive Turbocharger Housings
Mfc. Fuji, Laempe, Sinto, Tokiwa, Dafuku, Alpha Germany / Japan
Built 2016 - 2018 Stopped
Product Turbocharger housings for 660 cc – 5000 cc automotive engine
Consisting of Induction furnaces (x2) Core shooters (x6) Main molding machine External peripheral coating devices Automatic warehouse
Core dipping device Resin tank Conveyors Rotary kiln Crop equipment Dust collector Air transporter Electric equipment Runner breaker Sintering furnace Mixer Shot blasting unit Tower type drying furnace Chemical dispenser Rack master Bucket elevator Lifter Robots
SPECIFICATION
Qty. 2 x High frequency induction furnaces
Mfc. Fuji (Japan) Built
Power 3000 kW Frequency
Temperature 1600°C Inside diameter
Body size 1600 mm (dia.) x 1554 mm (H)
Main Transformer 6600 V/940 V-940 V, 3900 kVA, 60 Hz
Qty. 1 x Dust collector for induction furnace
Mfc. Sinto (Japan) Size
Qty. 2 x Automatic core shooters
Mfc. Laempe (Germany) Built
Shooting capacity 50 litres Hydraulic force exerted by table cylinder
Capacity of vacuum pump 25 m³/h Stroke carriage
Stroke gassing carriage 1400 mm Stroke of machine table
Maximum stroke of ejector 255 mm
Distance between upper edge carriage to lower edge shooting head 1300 mm
Distance between the guide shafts 2154 mm
Weight of heaviest single component 9 tonnes
Corebox measurements and weights
Max. width
Maximum gassing area with gassing hood and integrated cope eject
Plate width x depth
Max. length of shoot nozzle 110 mm
Maximum weight of core box (incl. shoot plate + ejector plate) 3500 kg
Machine cycle time 17 sec
Core box change horizontal tooling including shooting plate with automatic tool changer
without automatic tool changer ~8 min
Power consumption
Necessary exhaust capacity of cabin ~4500 m³/hour
Air consumption at constant use with 6 bar, without gas generator & without periphery ~20 m3/h
Power at 400 V, 50 Hz average consumption = 20~25 kWh
without gas generator & without periphery 50 kW
Hydraulic Maximum rated pressure
Qty. 4 x Automatic core shooters
Mfc. Laempe (Germany) Year
Shooting capacity 20 liters Hydraulic pre-load (clamping force) of table cylinder
Capacity of vacuum pump 16 m³/h
Stroke carriage 700 mm Stroke gassing carriage
Stroke of machine table 400 mm Max. stroke of vertical ejector
Distance between upper edge carriage to lower edge shooting head 720 mm
Total weight of machine with control system, hydraulic system and enclosure 6400 kg
Corebox measurements and weights
Max. width, horizontally parted 900 mm Max. depth
Max. height 630 mm Min. height horizontal partition
Max. height top part 230 mm Max. weight of bottom part
Max. weight cope 200 kg Max. core box weight
Max. gassing area, width x depth 71 mm x 550 mm
Times (without gassing, shoot, exhaust times)
Machine cycle time, using horizontally parted core box 18 sec.
Core box change of horizontally parted tools, including shooting plate ~6 min.
Power consumption
Necessary exhaust capacity of cabin ~3000 m³/hour
Air consumption at constant use with 5 bar, 90 cycles/h without gas generator, without
periphery 12 m³/h
Power at 400 V, 60 Hz, without gas generator, without periphery 8.7 kW
Total power with integrated gas generator (Amin vapouriser) 3 kW 11.7 kW
Hydraulic
Max. rated pressure 200 bar Volume of oil tank
Qty. 1 Mixer
Mfc. Laempe (Germany) Model
Sand dosing volume 36 litres Number of sand outlets
Additive connection (solids) dia. 55 mm Pneumatic operating pressure
Cycle time 35 sec. Air consumption at constant operation with 5 bar
Installed load at 440 V, 60 Hz 8.6 kW
Total weight without additive 1000 kg Total weight with additive and sand
Qty. 1 Core dipping machine
Mfc. Tokiwa (Japan) Body internal material
Heater 2.5 kW x 25 = 62.5 kW Normal temperature
Temperature control SCR proportional control
Qty. 1 Lifter
Mfc. Sinto (Japan) Size
Qty. 1 Rack master
Mfc. Dafuku (Japan)
Load size W x L x H = 900 mm x 1830 mm x 505mm Load weight
Pallet size W x L x H = 900 mm x 1830 mm x 75 mm
Horizontal travel speed 100 m/min ~ 3 m/min Vertical travel speed
Shuttle fork 31.5 m/min ~ 5 m/min
Qty. 1 Rotary kiln
Mfc. Alpha (Japan) Model
Body Size 1000 mm x 1900 mm x 1700 mm (H)
Cell size 450 mm (dia.) x 550 mm (L) Cell materials
Cell revolution 18 RPM / 60 Hz Sensors attached
Dust collector attached Heater 2.8 kW x 3 = 8.40 kW
Input 16 litres Weight of kiln
Normal temperature 500°C Coil type feeder
Tank volume 26 litres

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