undefined

EXTRUSION PRESS LINE - 1500 MT - 178 MM - 7" IN OPERATION!

Description EXTRUSION PRESS LINE - 1500 MT - 178 MM - 7" IN OPERATION!
Ref. No. EXTRUSIONPRL190901
Year 1976, 2002
Brand FARREL, EXTRUSION PRESS SERVICE, TURLA ETC.
Qty. 1 Second-hand extrusion press line – in operation
Mfc. Farrel, Extrusion Press Service UK, COIM, Civardi, Turla, Allen Bradley, Siemens
Year of implementation 2002 & 2008 Log length
Force 1500 MT Billet dia.
Scope of supply Log storage Log furnace Hot shear Extrusion press
Run-out table Hot saw Puller Handling conveyors Stretcher Finishing saw
Technical specification
Manufacturing companies
Extrusion press Mfc. Farrel Built
Revamped by Extrusion Press Services UK Ltd 2002
Log storage Mfc. COIM Built
Hot shear Mfc. COIM Built
Billet transportation to the press Mfc. COIM Built
Cooling table Mfc. Civardi / TURLA / INTEX Built
Die oven Mfc. Zauterm and Steelmet Built
General information
Aluminium alloys 1050; 1070; 6060; 6063; 6005; 6061 Press conventional rear loading
Working pressure 21 MPa Press Stroke 1500 mm
Main piston diameter 895.35 mm Auxiliary cylinders pistons diameter 228.6 mm
Auxiliary cylinders piston rods diameter 165.1 mm No. of main pumps (Rexroth) 3
Log heating oven productivity 1500 kg/h Extrusion speed at maximum pressure 25 mm/sec.
Specific pressure on the billet 60.5 kg/mm² Length of the run out table 45 m
Dead time of the press including BURP cycle 30 sec.
Extrusion press productivity per hour 1100 kg/h max.
Die package dimensions Ø316.7х330 mm Max. length of extrusion 42 m max.
Profiles bundle dimensions after the press 130х130 mm
Cooling of the profiles air cooling Hot saw type fixed
Positioning length of the hot saw 10 m Profiles bundle width in the cold saw 900 mm
Profile length during cutting in the cold saw 1300-7500 m Profile cutting precision ±1 mm
Profiles handling manual
Press dimensions 9000 x 5000 x 3600 mm – L x W x H Press weight 68 000 kg
Total installed power 700 kW Extrusion press control unit Allen Bradley
Log heating oven control unit Siemens Cooling tables control unit Allen Bradley
Dimensions of the equipment 90000x15000 mm
Log storage and pusher
Storage length 2800 mm Storage capacity 15 pcs. (7")
Billet motion inside the storage by gravity Log length 3000 – 7000 mm
Type of the pusher drive chain – hydro motor
Log heating oven
Log oven productivity 1500 kg/h Max. heating temperature 500 °C
Accuracy of temperature control ±5 °C Oven length 15 m
Number of preheating zones + conical heating 4+1
Total electric installed power 100 kW Gas consumption 90 Nm³/h max.
Hot shear
Billet diameter 178 mm (7”) Cutting force 0.50 MN
Direction of work vertically Length of the cut billet 350-710 mm
Precision of cutting ±2 mm Shear Drive hydraulic
Tank volume 1000 L Number of pumps 2 Working pressure 21 MPa
Billet transportation to the press
Loading lower Handling equipment type carriage
Carriage Drive electro mechanical Billet lubrication prior extrusion Boron nitride
Extrusion press
Press loading conventional rear loading Power of the press 15 MN
Working pressure 21 MPa Specific pressure on the billet (7” billet) 60.5 kg/mm²
Press Stroke 1500 mm Billet diameter 152, 178 mm (6); 7”
Billet length for extrusion 350 - 710 mm Extrusion press productivity 1100 kg/h max.
Dead time of the press including BURP cycle 30 sec.
Main piston diameter 895.35 mm Auxiliary cylinders pistons diameter 228.6 mm
Auxiliary cylinders piston rods diameter 165.1 mm
Number of auxiliary cylinders 2 Number of main pumps 3
Manufacturer Rexroth Rated power of each main pump motor 132 kW
Main pump speed 1500 RPM Main pump capacity (flow rate) 360 L/min.
Extrusion speed at maximum pressure 25 mm/sec.
Container length 740 mm Container liner length 750 mm
Max. force on the front plate 15 MN Opening in the front plate Ø 210 mm
Thickness of the front plate 622 mm Die package dimensions Ø316.7х330 mm
Profiles bundle dimensions after the press 130х130 mm
Container
Container length 740 mm Container liner length 750 mm
Billet length for extrusion 350 – 710 mm Container stroke 300 mm
Number of sealing cylinders 2 Working pressure 21 MPa
Sealing cylinders location diagonal Piston dia. of the sealing cylinder 203.2 mm
Piston rod dia. of the sealing cylinder 114.3 mm Container sealing force 0.80 MN
Opposite force to the main piston 1.30 MN
Number of container heating elements 12 Rated power of container heating elements 36 kW
Butt shear (there is possibility for knocker application)
Cylinder dia. of the butt shear 152.4 mm Piston rod dia. of the butt shear 107.95 mm
Working pressure 21 MPa Butt shear stroke 600 mm
Force applied by the butt shear 0.38 MN
Hydraulic equipment of the press
Number of main pumps 3 Main pumps manufacturer Rexroth
Main pumps working pressure 21 MPa Main pumps capacity (flow rate) 360 L/min.
Motor speed 1500 RPM Rated power of main pumps motor 132 kW
Max. total capacity (flow rate) of the main pumps 1080 L/min.
Number of pumps for sealing of container 1 Pump manuf. for container sealing Rexroth
Working pressure of a pump for container sealing 21 MPa
Capacity of a pump for sealing of container 25 L/min.
Motor speed of a pump for sealing of container 1500 RPM
Motor rated power of a pump for sealing of container 7.5 kW
Number of pilot (operational) pumps 1 Pilot pump manufacturer Rexroth
Working pressure of the pilot pump 8 MPa Pilot pump capacity (flow rate) 39 L/min.
Pilot pump motor speed 1500 RPM Rated power of the pilot pump motor 15 kW
Number of filtering and cooling pumps 1 Filtering & cooling pump manufact. Rexroth
Working pressure of filtering and cooling pump 0.6 MPa
Filtering & cooling pump flow rate 230 L/min.
Filtering & cooling pump motor power 7.5 kW, 1500 RPM
Number of main tanks 1 Main tank volume 7000 L
Hydraulic oil ISO VG 68 Number of tank heat exchangers 1
Tank for the hot shear and pusher 1000 L Number of pumps 3
Manufacturer Rexroth Pump motor speed 1500 RPM
Rated power of the pump motor 30; 30; 2.2 kW Working pressure 21; 10; 0.5 MPa
Stretcher front tailstock hydraulic tank 300 L Pump motor speed 1500 RPM
Rated power of the pump motor 15; 5.5 kW Working pressure 18 MPa max.; 7 MPa max.
Stretcher back tailstock hydraulic tank 100 L Pump motor speed 1500 RPM
Rated power of the pump motor 5.5 kW Working pressure 7 MPa max.
Output table - Roller conveyor after the press
Roller conveyor length 4 m Number of rollers 8
Dimensions of rollers Ø85х Ø76х500 mm Material of the coating Kevlar
Number of graphite plates 7 Dimensions of graphite plates 500х200х40 mm
Profile air cooling after the press
Number of fans beneath the roller conveyor 35
Number of fans under the belts 55 Total installed power of the fans 20 kW
Output table - Roller conveyor in the saw area
Conveyor length 12 Number of rollers 24 Step of the rollers 500 mm
Dimensions of rollers Ø85х Ø76х500 mm Material of the coating Kevlar
Hot saw Mfc. TURLA
Lateral stroke of the hot saw 700 mm Base positioning length 10 m
Dimensions of the cut profile 130х130 mm Circular saw diameter 550 mm
Motor rated power 5.5 kW Electrical Motor Speed 3000 RPM
Roller conveyor after the saw
Conveyor length 45 Number of rollers 70
Step of the rollers 500 mm Dimensions of rollers Ø85х Ø76х500 mm
Material of the coating Kevlar Drive by chain Hydraulic lifting of the conveyor
Puller
Puller stroke 60.5 m Puller maximum force 250 kg
Operating speed up to 40 m/min. max. Maximum reciprocating speed up to 200 m/min.
Puller jaw drive pneumatic Puller drive by chain
Motor rated power 15 kW, 3000 RPM Power supply line to the Pull Wampfler
Belts before the stretcher
1-st set of belts Number of belts 45 Step between the belts 1000 mm
Length between axes of the tension belt rollers 1260 mm
Dimensions of the belt straps 80х2834 mm Material of the belt straps Kevlar
Belt rollers motion drive electro-mechanical
2-nd set of belts Number of belts 45 Step between the belts 1000 mm
Length between axes of the tension belt rollers 2690 mm
Dimensions of the belt straps 80х5700 mm Material of the belt straps Kevlar
Belt rollers motion drive electro-mechanical
3-rd set of belts Number of belts 45 Step between the belts 1000 mm
Length between axes of the tension belt rollers 1600 mm
Dimensions of the belt straps 80х3514 mm Material of the belt straps Polyester
Belt rollers motion drive electro-mechanical
Feeding motion drive for 33 belts Pneumatic Feeding motion stroke 1230 mm
Stretcher
Stretching force 0.30 MN Length of the profile to be stretched 45 m mах.
Stretching stroke 1000 mm Front tailstock driving hydraulic
Back tailstock driving hydraulic Stretcher control type manual
Belts after the stretcher Mfc. INTEX
4-th set of belts Number of belts 45
Step between the belts 1000 mm
Length between axes of the tension belt rollers 2600 mm
Dimensions of the belt straps 80х5500 mm Material of the belt straps Polyester
Belt rollers motion drive electro-mechanical Lifting of the belts Pneumatic
Roller conveyor in front of the finishing saw Mfc. TURLA
Roller conveyor length 46 m Number of driven rollers 42
Number of idle rollers 56 Distance between the rolls 510 mm
Dimensions of rollers Ø110х1200 mm Drive rotation of the rollers by belt
Width of the assembled profiles bundle 900 mm
Finishing saw Mfc. TURLA
Width of the bundle to be cut 900 mm Cutting height 130 mm
Circular saw diameter 600 mm Motor rated power 11 kW, 3000 RPM
Aspiration System for the Metal Chips yes
Gauging table with exporting belts Mfc. TURLA
Profile length during cutting in the finishing saw 1300 - 7500 mm
Width of the assembled bundle 900 mm Precision of cutting ±1 mm
Number of rollers of the output roller conveyor 2+(8х3)
Distance between the rolls 330 mm Dimensions of rollers Ø110х1050 mm
Drive rotation of the rollers by belt
Number of exporting belts 1 8 Step between the belts 1000 mm
Length between axes of the tension belt rollers 1370 mm
Dimensions of the belt straps 80х3155 mm Material of the belt straps Polyester
Belt rollers motion drive electro-mechanical Lifting of the belts Pneumatic
Number of exporting belts 2 8 Step between the belts 1000 mm
Length between axes of the tension belt rollers 1100 mm
Dimensions of the belt straps 80х2615 mm Material of the belt straps Polyester
Belt rollers motion drive electro-mechanical
Number of exporting belts 3 8 Step between the belts 1000 mm
Length between axes of the tension belt rollers 1100 mm
Dimensions of the belt straps 80х2775 mm Material of the belt straps Polyester
Belt rollers motion drive electro-mechanical Profiles unloading Manual
Die shifting device
Piston diameter of the die changing cylinder 127 mm
Piston rod diameter of the die changing cylinder 88.9 mm
Die changing carriage stroke 1700 mm Working pressure 21 MPa
Force applied by the die changing cylinder 0.30 MN
Dies
Die package dimensions Ø316.7х330 mm Die package weight 170 kg
Die oven (ventilation-convector type)
Number of heated dies 24 Max. heating temperature 490-500 °C
Die dimensions Ø191/Ø238.5/Ø316.7х150 mm Die weight 30/40/60/75 kg
Die warm-up time 4-5 h Installed power 30 kW
Energy sources needed
Compressed air 6 bar Natural gas Methane 90 Nm³/h max.
Cooling fluid for the hydraulic units water max. 30°С 15 m³/h
Hydraulic oil ISO VG 68 Three-phase voltage 3х400 VAC - 50 Hz

Download Data Sheet         Print Data Sheet                 Request Offer