Qty. 1 Second-hand aluminium extrusion press line

Mfc.: TCS, Asimakis, Sistem Teknik

Force:  2200 MT

Billet dia.: 8”

Built: 1979, Still in operation!

Type: Hydraulic horizontal, Hydraulic pressure: 235 bar

Scope of supply:

Billet Loader, Billet Furnace, Hot Shear, Billet Transfer Table, Extrusion Press, Run-Out Table, Single Puller, Cooling Table, Stretcher, Profile Stacker, Ageing Furnace

BILLET LOADER      

Stock Table: Log dia.: 8 “/ 203.2 mm, Log length: 3.0 – 8.0 m

Height from log center till floor level: 950 mm, Number of logs in stock area: 8

Log movement in stock area (type): by gravity

Log Pushing  

Log movement (system): Double chain, Motor type: Hydraulic motor

Encoder type

BILLET FURNACE    

Pre-Heating Zone, Natural gas, Pre-pre heating zone length: 2930 mm

Pre-heating length: 4635 mm, Capacity: 3000 kg/h

Direct Heating Zone, Heating zone length: 6475 mm

Number of zones: 4, Installed thermal power: 1,260,000.00 kcal/h

Furnace length: 14040 mm, Installed Electric Power: 960 kW

Billet diameter: 8'', Estimated Production: 2000 kg/h

HOT SHEAR

Hydraulic Working Pressure: 250 bar, Installed Electric Power: 35 kW

TRANSFER TABLE

Billet length to be extruded: 550 – 850 mm

EXTRUSION PRESS

Mfc.: CS, Type: Hydraulic horizontal, Press force: 2200 MT

Billet dia.: 8'' / 203.2 mm, Container dia.: 210 mm

Billet length: 550 - 850 mm

Specific Pressure: 68 kg/mm², Hydraulic pressure: 235 bar

HYDRAULICS

Variable pump (REXROTH): A10VSO 500, Variable pump flow: 500 L/min.

No of pumps (main): 3,  Total flow pumps: 1500 L/min

Oil Filter: 5 µm, Max. extrusion speed: 60 m/sec.

Dead Cycle: 21 sec.

ELECTRICAL EQUIQMENT

Main pump motors power: 220 kW, 996 RPM, No. of main motors: 3

Total power main pumps: 660 kW, Accumulator: 400 Lt

Sealed & piloting motor power: 15/55 kW, Cooling & filtering motor power: 37 kW

Total electric power: 940 kW

CONTAINER

Total container heaters power: 50 kW, 2 Zone Heating          

Press Tooling Set: Container 8'': 3, Stem 8'': 2, Dummy Block: 5

RUNOUT TABLE      

Free rollers length: 15 m, Cooling length: 20 m

Moving rollers diameter: 90 mm, Moving rollers pitch   

Moving rollers length: 50 m, Rollers type: Kevlarn T600

Positioning system: Encoder, Air Cooling System   

No of fans: 20

SINGLE PULLER

Type of clamp: Finger type, Blade diameter: 550 mm

Chips collector: Cyclon, Clamps & mouth movements: Pneumatic cylinder

Machine movement: Hydraulic Motor, Max. return speed: 50 m/sec

Pulling force: 180 kg

COOLING TABLE

Table length: 50 m               

Belts no1 pitch: Kevlar 4600x80x8 mm, Belts no1: 50 pcs

Belts no2 pitch: Kevlar 4600x80x8 mm, Belts no2: 50 pcs

Belts no3 pitch: Kevlar 4600x80x8 mm, Belts no3: 50 pcs

Belts no4 pitch: Kevlar 1540x80x8 mm, Belts no4: 100 pcs

Belts no5 pitch: Kevlar 4600x80x8 mm, Belts no5: 50 pcs

Saw Rollers Table     

Roller width: 860 mm, No of rollers: 170 pcs

STRETCHER

Minimum length to stretch: 15000 mm, Hydraulic pressure fixed stretcher: 250 bar

Stretching power: 80 Ton

FINISHING SAW

Maximum width to cut: 860 mm, Blade movement: Down to up

Blade diameter: 550 mm, Blade revolution: 3500 RPM

Chips collector system: Cyclon, Stop profiles mechanism           

Precision tolerance in cutting length: 0, Translation movement system: Rack-pinion

PROFILES STACKER

Distance between clips: 850 mm, Maximum profile length: 7250 mm

Maximum load: 300 kg

AGEING FURNACE

Capacity baskets: 16, No. of fans (ventilation): 2

Maximum profile (2 length): 6300 mm, Maximum profile (1 length): 0