Qty. 1 Second-hand fully automatic mat and shine anodising coating line

Mfc.: CISART, Built: 2013

Capacity: 1,800,000 pieces of profiles per annum, Maximum Part Length: 3 m

Requested area: approx. 630 m², Operators: 4 - 6

Estimated Full Power Consumption: 960 kW +/- 10%

Voltage: 415 V, 50 Hz, 3 ph.

Heat Consumption Max.: 500,000 Kcal/H +/- 10 %

Water Consumption: 3 m³/h    

Water Consumption (TAP) by Customer: 10 m³/h

Air Consumption: 1 m³/h

Heating System: Electricity & Gas

Acid Recovery System: 3 kg/h

CHILLER: 400,000 + 160,000 kCal/hr, 40 °C Max. Ext. Temp.

Water cooling range: 9-14 °C, 190 + 80 kW

Dozing System Quantity: 8, Eye & Body Wash Quantity: 2

Qty.: 49 Tanks, 3.5 x 1.1 x 3.0 m – L x W x H, Weight: 10 ton each, Tanks made of 2,5 mm thick AISI304 sheets

Technical Details

Floor Protection: PVC, Walk Way: AISI 304 + Plastic

Fume Suction (Cranes & Tanks): 9 Baths & 4 Cranes

Fume Scrubber System: 30.000 + 30.000 m³/h

CRANES

Closed For Fume, Quantity: 4 bridges, Load Capacity: 1000, 1500 kg

Speed: 1.85 – 30 m/min, Transfer Crane, Maintenance Platform

Flight Bar Design X 15 Pieces

Flight Bar Capacitiy: 39 Pieces/Hanger Max. for Shine & 100 pieces/Hanger for Matt

Quantity of Flight Bar in Hour: Quantity/Hour: 6 ( For 8 Mic.) /  4,8 ( For 10 mic.)

Maximum Part Length: 3 m, Rectifiers: 2+2

Capacity 20 hours in 250 day/year: 2.000.000  +/- %10 shine, 1.000.000 +/- %10 matt

3D Movement in Electropolish, Dozing Tanks: 8 piece each 1 m3

PLC System: S7-300 Siemens, Software: ELCA Comm

Communication: PROFIBUS, ETHERNET

Total installed power: 1195 kW (approximately)

Estimated full power consumption: 960 kW   (approx.)

Indicative List of Installed Power:

No. 2 Rectifiers x 96 kW each: 192 kW, No. 2 rectifier for electro polishing tank: 520 kW

No. 1 chiller for anodizing tanks: 80 kW, No.1 chiller for electro polishing tank: 190 kW

Fume suction/purification system: 40 kW, Bridge cranes: 4 x 14 kW  each: 56 kW

Anodising tank heat exchangers: 20 kW, Pumps for cold water, installed power: 60 kW

No. 1 Air blower: 15 kW, Steam boiler unit with burner: 4 kW

Pumps for concentrated chemicals storage: 2 kW           

Sulphuric acid recovery system: 6 kW, Dosing units: 10 kW